Crushing

As Polteks, we produce coating line calender machines which can be integrated with S-Roll and Nippol system, for crushing the coat applied to the fabric at the exit of the stenter machine covering the need of high precision in the coated fabric application.

Crushing

Crush-Pro Coating Line Calender – Best Way to Increase Coating Quality

The Crush-Pro Coating Line Calender ensures that coated fabrics are compressed immediately after the coating process, allowing the coating to be homogeneously impregnated into the fabric. It can also be manufactured with integrated Swimming Roller and Nippol Roller technologies, enabling production with various coating types and different fabric structures while achieving flawless working pressure results.

Depending on customer requirements, the system can be equipped with a motor-driven inlet unit with tension control between the calender and the coating line, as well as an optional cooling unit featuring cooling rollers that rapidly cool the fabric immediately after the nip. This rapid cooling further enhances coating quality and overall process performance.

Technical Specifications

 Type Of MachineOPTIMDELUXE
Roller TypesConventional (Rubber) / S-Roll (Rubber)Conventional / S-Roll / Nippol
Working Pressure (N/mm)Max. 80 N/mmMax. 450 N/mm
Working Speed (m/min)3 – 50 m/min3 – 50 m/min
Maximum Working Width (mm)4200 mm4200 mm
Maximum Working Temperature (°C)225
Type of SleevePolyamide / Composite / Rubber
Type of Inlet and Outlet DesignsWinder – Plaiter (Folder) – Air Shaft – Center-Driven Winder
Type of Heating SystemsElectrical Resistance System – External Thermal Oil Unit – Thermal Oil Circulation System

Advantages of Crush-Pro

  • Ensures impregnating the coating into the fabric homogeneously.
  • Enhances the coating quality by crushing it right after the coating process.
  • Suitable for different working conditions with optional additions, as well as integrating with Swimming Roller and Nippol Roller technologies.
  • Working pressure range between 50 – 450 N/mm with Swimming Roller, 25 – 450 N/mm with Nippol Roller.
  • Seamless integration with any coating line.
  • Inlet and outlet tension adjustment systems.
  • Extra gloss effect option coming from the heated chrome roller.
  • User friendly PLC interface and HMI Touchscreen.
  • Ability to access to interface remotely and instant remote service.
  • World-wide technical service on and off site.
R&D Center

We focus on providing our partners with the latest technologies and innovative solutions for a sustainable textile industry for the future.

DISCOVERY
  • Machine Design and Development
  • Efficiency and Performance Optimization
  • Materials and Processing Technologies Research
  • Automation and Digitalization Studies
  • Sustainability and Eco-Friendly Innovations